From design to start-up
Vogelbusch provides engineering documentation and various types of service packages to assist in project implementation. Coming up with the best possible solutions also includes scaling our services to your needs.
Vogelbusch provides engineering documentation and various types of service packages to assist in project implementation. Coming up with the best possible solutions also includes scaling our services to your needs.
We transfer our technologies to clients and/or help them to improve their own processes. Our engineering capabilities cover the construction and upgrading of biotechnological production systems, with services ranging from feasibility studies through to the launch of production.
Rather than start out from standard solutions we focus on your special requirements from the outset — in terms of raw materials, product quality, plant configuration and the scope of service delivery. We concentrate on getting to know your problems and coming up with the best possible solutions.
As part of conceptual design the fundamentals of your project are developed.
Starting from scratch, our studies give a basis to make an investment decision; examples are
Are more in-depth, to appropriately reflect the economic and technical framework of the project. In this preliminary stage of project realization we issue the technical process description and determine
Project studies that go into sufficient depth can also be used in obtaining approvals. For instance, they can serve as technical documentation for submissions for building permission or environmental impact assessments.
The actual scope of analysis, and thus the time taken to complete it, depends on the purpose and is evaluated in consultation with the client.
The Promaíz plant produces bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and…
ZAO Agroholding «Yubileinii» sets up a wheat processing complex - AminoSib - in Ishim in the Tyumen Region. Vogelbusch has been assigned by the general contractor, Talmax Engineering s.r.o., with the supply…
VOGELBUSCH USA Inc. contributed to the existing ethanol plant an additional distillation unit (Annex Distillery) to produce high quality alcohols. It allows the plant to manufacture more than 216,000 liter…
Inbicon has developed a proprietary process for the conversion of wheat straw. Complementing this biomass conversion process Inbicon has opted for sound and energy efficient technology from Vogelbusch for part…
Local palm oil producer Sime Darby together with the Japanese company Mitsui Engineering & Shipbuilding Co. Ltd. (MES) installed a pilot plant for second generation (2G) bioethanol in Tennamaram, Malaysia.…
Our basic design package for technology transfer comprises the process engineering and documentation for the implementation of your plant.
Based on the conceptual design and - if necessary - validation of design data in our in-house laboratories, all relevant documents for the realization of the plant are issued
Basic design data establish the foundation for the following detail engineering of all components of the plant.
In the interest of process assurance, the supervision of performance tests during plant erection and commissioning is part of our design package.
ZAO Agroholding «Yubileinii» sets up a wheat processing complex - AminoSib - in Ishim in the Tyumen Region. Vogelbusch has been assigned by the general contractor, Talmax Engineering s.r.o., with the supply…
The Promaíz plant produces bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and…
The bioethanol plant of Lantmännen Agroetanol AB utilises process technology licensed by Vogelbusch for distillation and dehydration. The proprietary MultiPressure system considerably reduces the steam consumption compared to traditional distillation…
In March 2004 the molecular sieve unit at the Aventine Renewable Energy plant was brought on stream. With a rated capacity of 1.2 million liters per day (110 mm gallons…
Local palm oil producer Sime Darby together with the Japanese company Mitsui Engineering & Shipbuilding Co. Ltd. (MES) installed a pilot plant for second generation (2G) bioethanol in Tennamaram, Malaysia.…
We engineer the piping, vessels and equipment details, and the automation of the plant and integrate other systems.
Detailed piping design is carried out in accordance with the relevant European or US standards and regulations
Detailed design of tanks and vessels whether shop-made or built at construction sites includes
Design of instrumentation, control and automation systems includes the detailed specification of
More about » Process Automation
Engineering services for the system integration of third party processes are carried out during the inquiry, procurement and execution phase of the project and cover for instance
More about » Integration Engineering
Borregaard replaced a decades old ethanol dehydration system by a state-of-the-art molecular sieve unit from Vogelbusch. The limited space in the biorefinery recommended a skid construction with minimum footprint. A special…
To raise the production capacity of Oriental Yeast in Osaka, Komatsugawa Chemical Engineering Co. assigned Vogelbusch with the engineering for an additional yeast fermenter and the supply of key equipment…
VOGELBUSCH USA Inc. supplied the ethanol distillation and dehydration equipment for the 2G (second generation) demonstration plant of Ineos Bio’s , a first-of-its-kind waste-to-bioenergy facility near Vero Beach, Florida.
The project…
Tharaldson Ethanol started up their state-of-the-art fuel ethanol facility located in Casselton, North Dakota in 2009.
The plant utilizes technology licensed by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation…
The Chief Ethanol Fuels facility is utilizing Vogelbusch-licensed technology. In 2007, a third molecular sieve drying system was designed and installed, raising operating capacity to 832,000 liters per day.
The cooperation…
In the course of procurement, we assist you both commercially and technically.
Our services are designed to facilitate your own procurement, including local supplies. We can coordinate the purchasing process and support you with
Vogelbusch was assigned by VetterTec to design a new evaporation plant for LLC RIAL’s existing DDGS production plant.
LLC RIAL is a wheat processing plant in Russia for the production of…
The fine alcohol plant of Harbin Winery, a Chinese producer of potable alcohol from corn, was upgraded by Vogelbusch in several steps. The client required specifically high alcohol quality in…
The Promaíz plant produces bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and…
Almagest opted for Vogelbusch in 2009 to produce top quality extra neutral alcohol with the highest purity and organoleptic demands, to be used in the production of alcoholic beverages. The…
The 800,000 liters per day plant of CropEnergies, a unit of German Südzucker group, is designed for multiple grain sources together with by-products of beet sugar processing. The plant and…
Our scope of supply services is customized, ranging from critical equipment components to full EPC contracts.
In the interest of process assurance, we assume responsibility for supplying key equipment. This is the equipment that is critical to fulfillment of the process guarantee, and includes for instance
Optionally we can supply all major parts of equipment.
We also provide custom designed technical components for our plants.
Depending on the project scale we can also offer turnkey installation of complete process units, such as
Where appropriate, units are skid-mounted to accelerate the installation process.
Cosmo Oil produces 140,000 liters per day (12 MMGPY) of low moisture ethanol (300 ppm) utilizing process design by VOGELBUSCH USA Inc.. The skid-mounted unit was installed as part of…
VOGELBUSCH USA Inc. supplied a system for recovery of ethanol from brewery waste streams. The facility was designed as a PLC-controlled, two-stage process that consists of a two-column distillation, which produces…
In March 2004 the molecular sieve unit at the Aventine Renewable Energy plant was brought on stream. With a rated capacity of 1.2 million liters per day (110 mm gallons…
Penford Products Company successfully started up their state-of-the-art fuel ethanol facility in May 2008. The plant utilizes technology licensed by VOGELBUSCH USA Inc. and has a nameplate capacity of 450,000…
Abengoa Bioenergy reached sustained capacity at their 88 million gallons per year (950,000 liters per day), state-of-the-art fuel ethanol facility located in Mt. Vernon, Indiana in January 2010 after 18…
On site, we go along with you throughout project execution and oversee the plant start-up.
During erection of the plant our activities focus on
After certification of completion by the client, start-up supervision and acceptance testing include
The biotechnological complex put up by JSC «Biotech Rosva» uses wheat as a feedstock to produce speciality goods such as starch, gluten and various starch sugars, which are intended as…
To raise the production capacity of Oriental Yeast in Osaka, Komatsugawa Chemical Engineering Co. assigned Vogelbusch with the engineering for an additional yeast fermenter and the supply of key equipment…
ZAO Agroholding «Yubileinii» sets up a wheat processing complex - AminoSib - in Ishim in the Tyumen Region. Vogelbusch has been assigned by the general contractor, Talmax Engineering s.r.o., with the supply…
VOGELBUSCH USA Inc. supplied the ethanol distillation and dehydration equipment for the 2G (second generation) demonstration plant of Ineos Bio’s , a first-of-its-kind waste-to-bioenergy facility near Vero Beach, Florida.
The project…
VOGELBUSCH USA Inc. started up the ethanol plant of Cornhusker Energy in spring 2006, with a production capacity of 450,000 liters per day of bioethanol from corn.
The plant employs a…
We continue to work for you after plant handover.
To round off our customer service beyond initial start-up, we assist with extended supervision and personal support in order to
Mendes Gonçalves, a well known Portuguese producer of vinegar and condiments ordered a vinegar fermenter from Vogelbusch. The new fermenter raised production capacity in Golegã, north of Lisbon by 15,000…
The plant of Kimia Gharb Gostar Industries Co. has a capacity of 36 tons per day and is the first citric acid plant set up in Iran. It is suitable…
Raw sugar from local production was the substrate of choice for Citro Misr Co. of Egypt. This raw material required a new approach in the fermentation process to assure the…
The plant now operated by Razi (formerly Sugar Cane By-Products Corporation) was designed for a daily capacity of 110,000 liters of high quality pharmaceutical alcohol from cane molasses complying with…
Almagest opted for Vogelbusch in 2009 to produce top quality extra neutral alcohol with the highest purity and organoleptic demands, to be used in the production of alcoholic beverages. The…
Take the benefit from our technical expertise for queries with your existing equipment.
We provide technical advisory services relating to the upgrade or revamp of existing plants for improvement of productivity and process economics. Let us help you to make the most of your resources, for instance
As well as process improvements for operational cost reductions such as
We analyze your process data and come up with adequate solutions that align with your manufacturing goals.
The utilization of a hydrolysate made from bakery waste was the object of the order by Special Yeast. The process for this novel feedstock was developed and implemented, including supply…
Following conceptual design studies for the reduction of the energy demand - and therefore CO2 emissions - Czech bioethanol producer Ethanol Energy assigned Vogelbusch with the basic design of the…
This is another facility that integrates a VOGELBUSCH Annex Distillery into an existing ethanol plant to produce high quality alcohols. It has a production capacity of 270,000 liter per day…
Located in Jilin City in Northeast China, this production line for bioethanol was officially commissioned in November 2003 after an implementation period of 22 months. The plant produces 300,000 tons…
VOGELBUSCH USA Inc. integrated an Annex Distillery into an existing fuel ethanol plant and supplied equipment for a molecular sieve unit to produce either 378,000 liter per day of Grain…