Alcohol Plants

Cutting edge technology for alcohol production plants.

Technology for Alcohol Production

Alcohol, also referred to as ethyl alcohol or ethanol, is a valuable base material for varied industries and is used as a solvent for many substances. Besides alcoholic beverages, it has applications in chemicals, pharmaceuticals and cosmetics, and is also used as a transport fuel additive.

How is alcohol made?

Alcohol is manufactured by the fermentation of various agricultural materials that contain sugar, starch or cellulose. In additional process steps it is refined and concentrated to obtain the highest and purest possible quality.

Alcohol know-how and technology

Vogelbusch has introduced many ground-breaking improvements in alcohol plant design and offers first class, worldwide proven technology for every stage of alcohol production: from raw material preparation and fermentation through to subsequent separation by distillation/rectification and dehydration as well as by-product treatment and auxiliary installations.

We design complete greenfield installations and are also available to upgrade or revamp your existing plant to increase capacity, improve yield and/or product quality and save energy and water.

Your benefits at a glance
  • Highly specialized custom solutions
  • Expert for system integration of production units
  • Cost-effective, energy saving features throughout the plant
  • Surplus energy adds to power export generated from CHP
  • Experienced process provider for EPC project execution
Product types

Depending on the end use alcohol quality grades differ in purity and concentration:

Organoleptic and purity demands

Neutral alcohol needs to comply with most comprehensive analytical requirements of national standards, pharmacopeia or producer specifications ...

Neutral Alcohol Plants
Practically free of water

Bioethanol - also called fuel ethanol - requires an ethanol concentration of up to 99.5% and in many countries is subject to regulations for sustainable production ...

Bioethanol Plants

Ethanol production facilities designed by Vogelbusch

Neutral Alcohol Plant in Ahwaz
RAZI YEAST & ALCOHOL Co. - Ahwaz, Iran

The plant now operated by Razi (formerly Sugar Cane By-Products Corporation) was designed for a daily capacity of 110,000 litres of high quality pharmaceutical alcohol from cane molasses complying with EU standards. A special challenge was designing the plant for the extreme climatic conditions (0°C to 50°C) and the highest...

Bioethanol Plant in Casselton
THARALDSON ETHANOL LLC - Casselton, North Dakota, USA

Tharaldson Ethanol started up their state-of-the-art fuel ethanol facility located in Casselton, North Dakota in 2009. The plant utilizes technology licensed by VOGELBUSCH USA, including the VOGELBUSCH Multicont continuous fermentation process, and is currently operating at a capacity of 1,300,000 liters per day, making it one of the largest dry corn...

Bioethanol Plant in Lexington
CORNHUSKER ENERGY (now CHIEF ETHANOL FUELS, Inc.) - Lexington, Nebraska, USA

Vogelbusch USA Inc started up this bioethanol plant, with a production capacity of 450,000 litres/day of bioethanol from corn, in spring 2006. The plant employs a state of the art Vogelbusch continuous fermentation process. An energy integrated distillation, evaporation and dehydration system ensures maximum efficiency. In 2016, Chief purchased the Cornhusker Energy...

Neutral Alcohol Plant in Verinsko
ALMAGEST AG - Verinsko, Ihtiman, Bulgaria

Almagest opted for Vogelbusch in 2009 to produce top quality extra neutral alcohol with the highest purity and organoleptic demands, to be used in the production of alcoholic beverages. The excellent alcohol quality convinced Almagest to commission Vogelbusch again in 2011 to expand the plant capacity to 80,000 liters per...

Neutral Alcohol Plant in Harbin
HARBIN WINERY - Harbin District, PR China

The fine alcohol plant of Harbin Winery, a Chinese producer of potable alcohol from corn, was upgraded by Vogelbusch in several steps. The client required specifically high alcohol quality in terms of organoleptic and analytical criteria and in particular with regard to methanol separation. The facility was designed to set...

Bioethanol Plant in Pekin
PACIFIC ETHANOL, Inc. (former AVENTINE RENEWABLE ENGERY) - Pekin, Illinois, USA

In March 2004 the molecular sieve unit at the Aventine Renewable Energy plant was brought on stream. With a rated capacity of 1.2 million liters per day (110 mm gallons/year) anhydrous alcohol, at that time the largest capacity molecular sieve alcohol dehydration unit in the world. The molecular sieve unit replaced...

Bioethanol Plant in Cedar Rapids
PENFORD Products Company (now INGREDION INC.) - Cedar Rapids, Iowa, USA

Penford Products Company successfully started up their state-of-the-art fuel ethanol facility in May 2008. The plant utilizes technology licensed by VOGELBUSCH USA and has a nameplate capacity of 450,000 liters per day. Corn hydrolysate from the company’s existing wet corn milling operation is used as feedstock. Tom Malkoski, Penford’s President and...

Bioethanol Plant in Alejandro Roca
PROMAÍZ S. A. - Alejandro Roca, Córdoba Province, Argentina

With a nameplate capacity of 420,000 liters per day, Promaíz is the largest bioethanol production facility in Argentina. The plant processes bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and vessels, Vogelbusch has...

Extra Neutral Alcohol D|R in Leopoldov
SLOVENSKE LIEHOBARY À LIKÉRKY AS - Leopoldov, Slovakia

The plant in Leopoldov produces extra neutral alcohol for beverage alcohol. In the destillation and rectification unit designed by Vogelbusch 30,000 liters of alcohol per day are distilled from alcoholic mashes from molasses and grain. Vogelbusch supplied key equipment for the plant which was commissioned in 2002.

Bioethanol Plant in Cloverdale
ALTRA INDIANA (now POET Biorefining) - Cloverdale, Indiana, USA

Altra Indiana LLC reached design capacity in June 2008 at its facility in Cloverdale, Indiana. The plant was built using know-how provided by VOGELBUSCH USA, including the VOGELBUSCH Multicont continuous fermentation process, and has a nameplate capacity of 908,000 liters per day. The facility uses 32 million bushels (813,000 metric...

Services

We license our alcohol technology and provide engineering services from initial process design through to the start-up of the plant:

Relevant processes

From the feedstock to the final product we offer all process steps for the production of alcohol: 

Project Development

Product Idea GIF
How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant illustrating the steps to be taken from the initial product idea to the operational facility:

MINDMAP Project Development
Services offered by Vogelbusch are marked with orange bars.

Questions? Check out our FAQs on the product pages:

FAQ Neutral Alcohol Plant

FAQ Bioethanol Plant

Complete our design questionnaire to enable us to give a professional opinion on your project

QUESTIONNAIRE Neutral Alcohol Plant (.doc) 

QUESTIONNAIRE Bioethanol Plant (.doc)  

Calculation of  bioethanol greenhouse gas emissions in Europe

BIOGRACE is a GHG calculation tool for biofuels in compliance with the emission saving requirments of the European Union

What our clients say...

"Based on the reconstruction according to the consulting by Vogelbusch, the rectification plant now shows fully satisfactory fine alcohol quality yield and performance."

Dr. Wilkening, KWST, Rectification Unit, Hannover, Germany

News

5 article skid mounted system

Skid-mounted system for recovery of ethanol
01 Jun 2017

Article on ethanol drying system published in Biofuels International Magazine.

Contact us

VOGELBUSCH Biocommodities GmbH

Blechturmgasse 11
1051 Vienna, Austria

Tel +43 1 54 661-0
Fax +43 1 545 29 79
vienna@vogelbusch.com

VOGELBUSCH USA Inc.

1810 Snake River Road
Katy, TX 77449, USA
Tel +1 713 461 7374
Fax +1 713 461 7377
houston@vogelbusch.com
www.vbusa.com

VOGELBUSCH Hong Kong Ltd.

Flat A, 6/F, Beauty Mansion,
69-71 Kimberley Road
Tsimshatsui, Kowloon
Hong Kong, PR China
Tel +852 2314 3030
Fax +852 2314 0369
hongkong@vogelbusch.com