Alcohol Plants

Cutting edge technology for alcohol production plants.

Technology for Alcohol Production

Alcohol, also referred to as ethanol or ethyl alcohol, is a valuable base material for varied industries and is used as a solvent for many substances. Besides alcoholic beverages, it has applications in chemicals, pharmaceuticals and cosmetics, and is also used as a transport fuel additive.

On this page you can find out how ethanol is produced and how Vogelbusch can contribute to setting up an alcohol plant.

How is alcohol made?

By fermentation using yeast, alcohol is obtained from various agricultural materials that contain sugar, starch or cellulose. In additional process steps it is refined and concentrated to obtain the highest and purest possible quality.

Alcohol know-how and technology

Vogelbusch has introduced many ground-breaking improvements in alcohol plant design and offers first class, worldwide proven technology for every stage of alcohol production: from raw material preparation and fermentation through to subsequent separation by distillation/rectification and dehydration as well as by-product treatment and auxiliary installations.

We design complete greenfield installations and are also available to upgrade or revamp your existing plant to increase capacity, improve yield and/or product quality and save energy and water.

Your benefits at a glance
  • Highly specialized custom solutions
  • Expert for system integration of production units
  • Cost-effective, energy saving features throughout the plant
  • Surplus energy adds to power export generated from CHP
  • Experienced process provider for EPC project execution
Product types

Depending on the end use, ethanol quality grades differ in purity and concentration

Organoleptic and purity demands

Neutral alcohol needs to comply with most comprehensive analytical requirements of national standards, pharmacopeia or producer specifications ...

Neutral Alcohol Plants
Practically free of water

Bioethanol - also called fuel ethanol - requires an ethanol concentration of up to 99.5 % and in many countries is subject to regulations for sustainable production ...

Bioethanol Plants

Ethanol production facilities designed by Vogelbusch

Bioethanol Plant in Hastings
CHIEF ETHANOL FUELS - Hastings, Nebraska, USA

The Chief Ethanol Fuels facility is utilizing Vogelbusch-licensed technology. In 2007, a third molecular sieve drying system was designed and installed, raising operating capacity to 832,000 liters per day. The cooperation first started in 1983 when Chief Ethanol Fuels set up af 120,000 liters per day plant. Vogelbusch process design included...

Bioethanol Plant in Ravenna
KAAPA ETHANOL (Abengoa) - Ravenna, Nebraska, USA

Abengoa Bioenergy successfully started up their state-of-the-art fuel ethanol facility located in Ravenna, Nebraska in September 2007. The plant utilizes technology licensed by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation process, and has a nameplate capacity of 88 million gallons per year (950,000 liters per day). The facility...

Combined production of neutral alcohol and ethanol
Confidential Client, USA

VOGELBUSCH USA Inc. integrated an Annex Distillery into an existing fuel ethanol plant and supplied equipment for a molecular sieve unit to produce either 378,000 liter per day of Grain Neutral Spirits (GNS) or dehydrated GNS out of a stream of the existing fuel ethanol plant that uses fermented mash...

Extra Neutral Alcohol D|R in Leopoldov
SLOVENSKE LIEHOVARY À LIKÉRKY - Leopoldov, Slovakia

The plant in Leopoldov produces extra neutral alcohol for the company's well established range of beverage brands. 30,000 liters of high quality alcohol are distilled per day from alcoholic mashes from molasses and grain. Vogelbusch designed the distillation and rectification unit and supplied key equipment for the plant, which was commissioned in...

Neutral Alcohol Plant in Ahwaz
RAZI YEAST & ALCOHOL COMPANY - Ahwaz, Iran

The plant now operated by Razi (formerly Sugar Cane By-Products Corporation) was designed for a daily capacity of 110,000 liters of high quality pharmaceutical alcohol from cane molasses complying with EU standards. A special challenge was designing the plant for the extreme climatic conditions (0°C to 50°C) and the highest...

Bioethanol Plant in Casselton
THARALDSON ETHANOL - Casselton, North Dakota, USA

Tharaldson Ethanol started up their state-of-the-art fuel ethanol facility located in Casselton, North Dakota in 2009. The plant utilizes technology licensed by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation process, and is currently operating at a capacity of 1,300,000 liters per day, making it one of the largest dry...

DRD for bioethanol plant in Zhaodong
COFCO Bioenergy - Zhaodong, PR China

Vogelbusch was employed by COFCO Bioenergy Zhaodong to build an energy efficient distillation, rectification and dehydration system with the aim to replace two existing old and energy intensive units. The order's scope included the basic engineering of the unit as well as technical assistance during procurement of critical items such as...

Ethanol dehydration in Sarpsborg
BORREGAARD - Sarpsborg, Norway

Borregaard replaced a decades old ethanol dehydration system by a state-of-the-art molecular sieve unit from Vogelbusch. The limited space in the biorefinery recommended a skid construction with minimum footprint. A special feature of the installation is an unusually wide capacity span, which was realized in a fully automated process. The unit has...

Bioethanol Plant in Madison
GREEN PLAINS (Abengoa) - Madison, Illinois, USA

Abengoa Bioenergy reached sustained capacity at their 88 million gallons per year (950,000 liters per day), state-of-the-art fuel ethanol facility located in Madison, Illinois in February 2010. This is the third Abengoa Bioenergy plant in the U.S. that utilizes technology licensed by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation...

Bioethanol Plant in USA
Confidential Client, USA

The plant was built using know-how provided by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation process, and has a nameplate capacity of 908,000 liters per day. The facility uses 32 million bushels (813,000 metric tons) of local corn annually and to produce approximately 250,000 metric tons of distiller’s...

Services

We license our alcohol technology and provide engineering services from initial process design through to the start-up of the plant:

Relevant processes

From the feedstock to the final product we offer all process steps for the production of alcohol: 

Project Development

ProductIdea1
How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant illustrating the steps to be taken from the initial product idea to the operational facility

MINDMAP Project Development
Services offered by Vogelbusch are marked with orange bars.

Questions? Check out our FAQs on the product pages

FAQ Neutral Alcohol Plant

FAQ Bioethanol Plant

Complete our design questionnaire to enable us to give a professional opinion on your project 

QUESTIONNAIRE Neutral Alcohol Plant (.doc) 

QUESTIONNAIRE Bioethanol Plant (.doc)  

Calculation of  bioethanol greenhouse gas emissions in Europe

BIOGRACE is a GHG calculation tool for biofuels in compliance with the emission saving requirments of the European Union

More information on bioethanol

The True Story Of European Ethanol - YouTube viodeos with background information on the use of bioethanol in the transport sector

Ethanol Facts - Production, use, sustainability and importance of ethanol as a renewable fuel - provided by ePURE

 

What our clients say...

"After close cooperation in a friendly atmosphere the start-up of the plant was performed successfully. It is in operation since 10 months now and we are fully satisfied with the very competitive final alcohol quality and performance from this well equipped production line."

Wang Chang Nan, Harbin Winery Factory, Neutral Alcohol Plant, Harbin, China

News

5 logo agf

Starch Convention & Bioethanol Technology Meeting
2021.03.23

April 20 - 22, 2021 in Detmold, Germany

Contact us

VOGELBUSCH Biocommodities GmbH

Blechturmgasse 11
1051 Vienna, Austria

Tel +43 1 54 661-0
Fax +43 1 545 29 79
vienna@vogelbusch.com

VOGELBUSCH USA Inc.

1826 Snake River Road, Suite C
Katy, TX 77449, USA

Tel +1 713 461 7374
Fax +1 713 461 7377
houston@vogelbusch.com
www.vbusa.com

VOGELBUSCH Hong Kong Ltd.

Flat A, 6/F, Beauty Mansion,
69-71 Kimberley Road
Tsimshatsui, Kowloon
Hong Kong, PR China
Tel +852 2314 3030
Fax +852 2314 0369
hongkong@vogelbusch.com