Alcohol Plants

Cutting edge technology for alcohol production plants.

Technology for Alcohol Production

Alcohol, also referred to as ethanol or ethyl alcohol, is a valuable base material for varied industries and is used as a solvent for many substances. Besides alcoholic beverages, it has applications in chemicals, pharmaceuticals and cosmetics, and is also used as a transport fuel additive.

On this page you can find out how ethanol is produced and how Vogelbusch can contribute to setting up an alcohol plant.

How is alcohol made?

By fermentation using yeast, alcohol is obtained from various agricultural materials that contain sugar, starch or cellulose. In additional process steps it is refined and concentrated to obtain the highest and purest possible quality.

Alcohol know-how and technology

Vogelbusch has introduced many ground-breaking improvements in alcohol plant design and offers first class, worldwide proven technology for every stage of alcohol production: from raw material preparation and fermentation through to subsequent separation by distillation/rectification and dehydration as well as by-product treatment and auxiliary installations.

We design complete greenfield installations and are also available to upgrade or revamp your existing plant to increase capacity, improve yield and/or product quality and save energy and water.

Your benefits at a glance
  • Highly specialized custom solutions
  • Expert for system integration of production units
  • Cost-effective, energy saving features throughout the plant
  • Surplus energy adds to power export generated from CHP
  • Experienced process provider for EPC project execution
Product types

Depending on the end use, ethanol quality grades differ in purity and concentration:

Organoleptic and purity demands

Neutral alcohol needs to comply with most comprehensive analytical requirements of national standards, pharmacopeia or producer specifications ...

Neutral Alcohol Plants
Practically free of water

Bioethanol - also called fuel ethanol - requires an ethanol concentration of up to 99.5% and in many countries is subject to regulations for sustainable production ...

Bioethanol Plants

Ethanol production facilities designed by Vogelbusch

2G Demonstration Plant in Kalundborg
ØRSTED (Inbicon) - Kalundborg, Denmark

Inbicon has developed a proprietary process for the conversion of wheat straw. Complementing this biomass conversion process Inbicon has opted for sound and energy efficient technology from Vogelbusch for part of ethanol fermentation as well as the distillation, dehydration and stillage evaporation. The 17,000 liter per day demonstration plant served as...

Neutral Alcohol Plant in Verinsko
ALMAGEST - Verinsko, Ihtiman, Bulgaria

Almagest opted for Vogelbusch in 2009 to produce top quality extra neutral alcohol with the highest purity and organoleptic demands, to be used in the production of alcoholic beverages. The excellent alcohol quality convinced Almagest to commission Vogelbusch again in 2011 to expand the plant capacity to 80,000 liters per...

Bioethanol Plant in Alejandro Roca
PROMAÍZ - Alejandro Roca, Córdoba Province, Argentina

With a nameplate capacity of 420,000 liters per day, Promaíz is the largest bioethanol production facility in Argentina. The plant processes bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and vessels, Vogelbusch has...

Revamp of bioethanol plant in Vrdy
ETHANOL ENERGY - Vrdy, Czech Republic

Following conceptual design studies for the reduction of the energy demand - and therefore CO2 emissions - Czech bioethanol producer Ethanol Energy assigned Vogelbusch with the basic design of the process optimization. Production in the reconstructed plant was launched in the fourth quarter in 2018.  

Extra Neutral Alcohol D|R in Leopoldov
SLOVENSKE LIEHOVARY À LIKÉRKY - Leopoldov, Slovakia

The plant in Leopoldov produces extra neutral alcohol for the company's well established range of beverage brands. 30,000 liters of high quality alcohol are distilled per day from alcoholic mashes from molasses and grain. Vogelbusch designed the distillation and rectification unit and supplied key equipment for the plant, which was commissioned in...

Neutral Alcohol Distillation in Lidköping
LANTMÄNNEN REPPE - Lidköping, Sweden

Renowned starch manufacturer Lantmännen Reppe is one of the largest Swedish alcohol distillers too. The MultiPressure distillation unit in Lidköping, commissioned in 2010, can produce some 50,000 liters of high quality alcohol that add to the company's beverage alcohol supply. The alcohol production is based on wheat starch. The distillation was...

Distillation|Dehydration in Norrköping
LANTMÄNNEN AGROETANOL - Norrköping, Sweden

The bioethanol plant of Lantmännen Agroetanol AB utilises process technology licensed by Vogelbusch for distillation and dehydration. The proprietary Multipressure system considerably reduces the steam consumption compared to traditional distillation systems and optimum thermal integration further improves the energy-saving properties of the plant.   The facility, which is Agroetanol’s second production...

Bioethanol Plant in Beinheim
ROQUETTE - Beinheim, France

As part of a wet milling complex, this plant is designed to utilize wheat starch and optionally milled grain. It has a daily capacity of 400,000 liter ethanol and was put into operation in 2008. Vogelbusch provided the know-how and technology package for the process plant and supplied key equipment for distillation...

D|D for Demonstration Plant in Vero Beach
FRANKENS ENERGY (Ineos Bio) - Vero Beach, Florida, USA

Vogelbusch USA supplied the ethanol distillation and dehydration equipment for the 2G (second generation) demonstration plant of Ineos Bio’s , a first-of-its-kind waste-to-bioenergy facility near Vero Beach, Florida. The project uses a feedstock-flexible biomass conversion technology. It's unique combination of gasification and fermentation technologies turns different types of waste materials, including...

Bioethanol Plant in Pekin
PACIFIC ETHANOL (Aventine) - Pekin, Illinois, USA

In March 2004 the molecular sieve unit at the Aventine Renewable Energy plant was brought on stream. With a rated capacity of 1.2 million liters per day (110 mm gallons/year) anhydrous alcohol, at that time the largest capacity molecular sieve alcohol dehydration unit in the world. The molecular sieve unit replaced...

Services

We license our alcohol technology and provide engineering services from initial process design through to the start-up of the plant:

Relevant processes

From the feedstock to the final product we offer all process steps for the production of alcohol: 

Project Development

ProductIdea1
How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant illustrating the steps to be taken from the initial product idea to the operational facility:

MINDMAP Project Development
Services offered by Vogelbusch are marked with orange bars.

Questions? Check out our FAQs on the product pages:

FAQ Neutral Alcohol Plant

FAQ Bioethanol Plant

Complete our design questionnaire to enable us to give a professional opinion on your project

QUESTIONNAIRE Neutral Alcohol Plant (.doc) 

QUESTIONNAIRE Bioethanol Plant (.doc)  

Calculation of  bioethanol greenhouse gas emissions in Europe

BIOGRACE is a GHG calculation tool for biofuels in compliance with the emission saving requirments of the European Union

More information on bioethanol

The True Story Of European Ethanol - YouTube viodeos with background information on the use of bioethanol in the transport sector

Ethanol Facts - Production, use, sustainability and importance of ethanol as a renewable fuel - provided by ePURE

 

What our clients say...

"We were served by a great team and we are very pleased how the business was treated. In particular and most important we want to transmit our satisfaction with the efficiency of the vinegar fermenter."

Alexandra Almeída, Mendes Gonçalves, Vinegar Fermenter, Golegã, Portugal

News

5 biomass logo

BIOMASS: Fuel & Power
2019.03.08

April 17-18, 2019 in Moscow, Russia

Contact us

VOGELBUSCH Biocommodities GmbH

Blechturmgasse 11
1051 Vienna, Austria

Tel +43 1 54 661-0
Fax +43 1 545 29 79
vienna@vogelbusch.com

VOGELBUSCH USA Inc.

1826 Snake River Road
Katy, TX 77449, USA

Tel +1 713 461 7374
Fax +1 713 461 7377
houston@vogelbusch.com
www.vbusa.com

VOGELBUSCH Hong Kong Ltd.

Flat A, 6/F, Beauty Mansion,
69-71 Kimberley Road
Tsimshatsui, Kowloon
Hong Kong, PR China
Tel +852 2314 3030
Fax +852 2314 0369
hongkong@vogelbusch.com