Alcohol Plants

Cutting edge technology for alcohol production plants.

Technology for Alcohol Production

Alcohol, also referred to as ethanol or ethyl alcohol, is a valuable base material for varied industries and is used as a solvent for many substances. Besides alcoholic beverages, it has applications in chemicals, pharmaceuticals and cosmetics, and is also used as a transport fuel additive.

On this page you can find out how ethanol is produced and how Vogelbusch can contribute to setting up an alcohol plant.

How is alcohol made?

By fermentation using yeast, alcohol is obtained from various agricultural materials that contain sugar, starch or cellulose. In additional process steps it is refined and concentrated to obtain the highest and purest possible quality.

Alcohol know-how and technology

Vogelbusch has introduced many ground-breaking improvements in alcohol plant design and offers first class, worldwide proven technology for every stage of alcohol production: from raw material preparation and fermentation through to subsequent separation by distillation/rectification and dehydration as well as by-product treatment and auxiliary installations.

We design complete greenfield installations and are also available to upgrade or revamp your existing plant to increase capacity, improve yield and/or product quality and save energy and water.

Your benefits at a glance
  • Highly specialized custom solutions
  • Expert for system integration of production units
  • Cost-effective, energy saving features throughout the plant
  • Surplus energy adds to power export generated from CHP
  • Experienced process provider for EPC project execution
Product types

Depending on the end use, ethanol quality grades differ in purity and concentration:

Organoleptic and purity demands

Neutral alcohol needs to comply with most comprehensive analytical requirements of national standards, pharmacopeia or producer specifications ...

Neutral Alcohol Plants
Practically free of water

Bioethanol - also called fuel ethanol - requires an ethanol concentration of up to 99.5% and in many countries is subject to regulations for sustainable production ...

Bioethanol Plants

Ethanol production facilities designed by Vogelbusch

Neutral Alcohol Distillation in Lidköping
LANTMÄNNEN REPPE - Lidköping, Sweden

Renowned starch manufacturer Lantmännen Reppe is one of the largest Swedish alcohol distillers too. The MultiPressure distillation unit in Lidköping, commissioned in 2010, can produce some 50,000 liters of high quality alcohol that add to the company's beverage alcohol supply. The alcohol production is based on wheat starch. The distillation was...

Bioethanol Plant in Hastings
CHIEF ETHANOL FUELS - Hastings, Nebraska, USA

The Chief Ethanol Fuels facility is utilizing Vogelbusch-licensed technology. In 2007, a third molecular sieve drying system was designed and installed, raising operating capacity to 832,000 l/d. The cooperation first started in 1983 when Chief Ethanol Fuels set up af 120,000 l/d plant. Vogelbusch process design included MultiCont continuous fermentation, MultiPressure...

Bioethanol Plant in Alejandro Roca
PROMAÍZ - Alejandro Roca, Córdoba Province, Argentina

With a nameplate capacity of 420,000 liters per day, Promaíz is the largest bioethanol production facility in Argentina. The plant processes bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and vessels, Vogelbusch has...

2G Demonstration Plant in Kalundborg
ØRSTED (Inbicon) - Kalundborg, Denmark

Inbicon has developed a proprietary process for the conversion of wheat straw. Complementing this biomass conversion process Inbicon has opted for sound and energy efficient technology from Vogelbusch for part of ethanol fermentation as well as the distillation, dehydration and stillage evaporation. The 17,000 liter per day demonstration plant served as...

Bioethanol Plant in Mount Vernon
GREEN PLAINS (Abengoa) - Mount Vernon, Indiana, USA

Abengoa Bioenergy reached sustained capacity at their 88 million gallon per year (950,000 lpd), state-of-the-art fuel ethanol facility located in Mt. Vernon, Indiana in January 2010 after 18 month engineering/construction time. This is the second Abengoa Bioenergy plant in the U.S. that utilizes technology licensed by Vogelbusch USA, including the Vogelbusch...

Neutral Alcohol Plant in Verinsko
ALMAGEST - Verinsko, Ihtiman, Bulgaria

Almagest opted for Vogelbusch in 2009 to produce top quality extra neutral alcohol with the highest purity and organoleptic demands, to be used in the production of alcoholic beverages. The excellent alcohol quality convinced Almagest to commission Vogelbusch again in 2011 to expand the plant capacity to 80,000 liters per...

Bioethanol plant in Zeitz
CROPENERGIES - Zeitz, Germany

The 800,000 litre/day plant of CropEnergies,  a unit of German Südzucker group,  is designed for multiple grain sources together with by-products of beet sugar processing. The plant and is highly advanced in terms of energy saving and environmental protection. Vogelbusch contributed process design for the raw material processing, continuous fermentation,...

Distillation|Dehydration in Norrköping
LANTMÄNNEN AGROETANOL - Norrköping, Sweden

The bioethanol plant of Lantmännen Agroetanol AB utilises process technology licensed by Vogelbusch for distillation and dehydration. The proprietary Multipressure system considerably reduces the steam consumption compared to traditional distillation systems and optimum thermal integration further improves the energy-saving properties of the plant.   The facility, which is Agroetanol’s second production...

D|D for Demonstration Plant in Vero Beach
FRANKENS ENERGY (Ineos Bio) - Vero Beach, Florida, USA

Vogelbusch USA supplied the ethanol distillation and dehydration equipment for the 2G (second generation) demonstration plant of Ineos Bio’s , a first-of-its-kind waste-to-bioenergy facility near Vero Beach, Florida. The project uses a feedstock-flexible biomass conversion technology. It's unique combination of gasification and fermentation technologies turns different types of waste materials, including...

D|D for Cellulosic Ethanol Plant in Hugoton
SYNATA BIO (Abengoa) - Hugoton, Kansas, USA

The commercial-scale, cellulosic ethanol facility in Hugoton utilizes Abengoa’s own enzymatic hydrolysis technology to produce 25 million gallons of ethanol and 21 megawatts of electricity from 300,000 tons of biomass per year. Implemented in 2014, Vogelbusch USA provided process design for the distillation and molecular sieve dehydration areas and also supplied...

Services

We license our alcohol technology and provide engineering services from initial process design through to the start-up of the plant:

Relevant processes

From the feedstock to the final product we offer all process steps for the production of alcohol: 

Project Development

ProductIdea1
How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant illustrating the steps to be taken from the initial product idea to the operational facility:

MINDMAP Project Development
Services offered by Vogelbusch are marked with orange bars.

Questions? Check out our FAQs on the product pages:

FAQ Neutral Alcohol Plant

FAQ Bioethanol Plant

Complete our design questionnaire to enable us to give a professional opinion on your project

QUESTIONNAIRE Neutral Alcohol Plant (.doc) 

QUESTIONNAIRE Bioethanol Plant (.doc)  

Calculation of  bioethanol greenhouse gas emissions in Europe

BIOGRACE is a GHG calculation tool for biofuels in compliance with the emission saving requirments of the European Union

YouTube videos on bioethanol

The True Story Of European Ethanol - six episodes with background information on the use of bioethanol in the transport sector

What our clients say...

"We were served by a great team and we are very pleased how the business was treated. In particular and most important we want to transmit our satisfaction with the efficiency of the vinegar fermenter."

Alexandra Almeída, Mendes Gonçalves, Vinegar Fermenter, Golegã, Portugal

News

5 logo graintek

Graintek 2018
2018.10.10

November 14 - 15, 2018 in Moscow, Russia

Contact us

VOGELBUSCH Biocommodities GmbH

Blechturmgasse 11
1051 Vienna, Austria

Tel +43 1 54 661-0
Fax +43 1 545 29 79
vienna@vogelbusch.com

VOGELBUSCH USA Inc.

1810 Snake River Road
Katy, TX 77449, USA

Tel +1 713 461 7374
Fax +1 713 461 7377
houston@vogelbusch.com
www.vbusa.com

VOGELBUSCH Hong Kong Ltd.

Flat A, 6/F, Beauty Mansion,
69-71 Kimberley Road
Tsimshatsui, Kowloon
Hong Kong, PR China
Tel +852 2314 3030
Fax +852 2314 0369
hongkong@vogelbusch.com