Alcohol Plants

Cutting edge technology for alcohol production plants.

Technology for Alcohol Production

Alcohol, also referred to as ethanol or ethyl alcohol, is a valuable base material for varied industries and is used as a solvent for many substances. Besides alcoholic beverages, it has applications in chemicals, pharmaceuticals and cosmetics, and is also used as a transport fuel additive.

On this page you can find out how ethanol is produced and how Vogelbusch can contribute to setting up an alcohol plant.

How is alcohol made?

By fermentation using yeast, alcohol is obtained from various agricultural materials that contain sugar, starch or cellulose. In additional process steps it is refined and concentrated to obtain the highest and purest possible quality.

Alcohol know-how and technology

Vogelbusch has introduced many ground-breaking improvements in alcohol plant design and offers first class, worldwide proven technology for every stage of alcohol production: from raw material preparation and fermentation through to subsequent separation by distillation, rectification and dehydration as well as by-product treatment and auxiliary installations.

We design complete greenfield installations and are also available to upgrade or revamp your existing plant to increase capacity, improve yield and/or product quality and save energy and water.

Your benefits at a glance
  • Highly specialized custom solutions
  • Expert for system integration of production units
  • Cost-effective, energy saving features throughout the plant
  • Surplus energy adds to power export generated from CHP
  • Experienced process provider for EPC project execution
Product types

Depending on the end use, ethanol quality grades differ in purity and concentration

Organoleptic and purity demands

Neutral alcohol needs to comply with most comprehensive analytical requirements of national standards, pharmacopeia or producer specifications ...

Neutral Alcohol Plants
Practically free of water

Bioethanol - also called fuel ethanol - requires an ethanol concentration of up to 99.5 % and in many countries is subject to regulations for sustainable production ...

Bioethanol Plants

Ethanol production facilities designed by Vogelbusch

GNS plant in Liberal
ARKALON CONESTOGA - Liberal, Kansas, USA

This is another facility that integrates a VOGELBUSCH Annex Distillery into an existing ethanol plant to produce high quality alcohols. It has a production capacity of 270,000 liter per day (25 million gallons per year) of Grain Neutral Spirits (GNS) that takes a stream of 190 proof ethanol from the...

D|R Pilot Plant in Tennamaram
SIME DARBY | MITSUI ENGINEERING - Tennamaram, Malaysia

Local palm oil producer Sime Darby together with the Japanese company Mitsui Engineering & Shipbuilding Co. Ltd. (MES) installed a pilot plant for second generation (2G) bioethanol in Tennamaram, Malaysia. Based on technology licensed from the Danish company Inbicon the plant produces bioethanol from empty fruit bunches that are left...

Alcohol Plant in Alejandro Roca
PROMAÍZ - Alejandro Roca, Cordoba, Argentina

The Promaíz plant produces bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and vessels, Vogelbusch has been assigned with the supply of equipment such as fermenter internals, distillation columns, molecular sieve dehydration and...

Bioethanol Plant in Ravenna
KAAPA ETHANOL (Abengoa) - Ravenna, Nebraska, USA

Abengoa Bioenergy successfully started up their state-of-the-art fuel ethanol facility located in Ravenna, Nebraska in September 2007. The plant utilizes technology licensed by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation process, and has a nameplate capacity of 88 million gallons per year (950,000 liters per day). The facility...

Alcohol Plant in Alejandro Roca
PROMAÍZ - Alejandro Roca, Cordoba, Argentina

The Promaíz plant produces bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and vessels, Vogelbusch has been assigned with the supply of equipment such as fermenter internals, distillation columns, molecular sieve dehydration and...

Bioethanol Plant in Madison
GREEN PLAINS (Abengoa) - Madison, Illinois, USA

Abengoa Bioenergy reached sustained capacity at their 88 million gallons per year (950,000 liters per day), state-of-the-art fuel ethanol facility located in Madison, Illinois in February 2010. This is the third Abengoa Bioenergy plant in the U.S. that utilizes technology licensed by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation...

Distillation|Dehydration in Norrköping
LANTMÄNNEN AGROETANOL - Norrköping, Sweden

The bioethanol plant of Lantmännen Agroetanol AB utilises process technology licensed by Vogelbusch for distillation and dehydration. The proprietary MultiPressure system considerably reduces the steam consumption compared to traditional distillation systems and optimum thermal integration further improves the energy-saving properties of the plant.   The facility, which is Agroetanol’s second production...

Revamp of bioethanol plant in Vrdy
ETHANOL ENERGY - Vrdy, Czech Republic

Following conceptual design studies for the reduction of the energy demand - and therefore CO2 emissions - Czech bioethanol producer Ethanol Energy assigned Vogelbusch with the basic design of the process optimization. Production in the reconstructed plant was launched in the fourth quarter in 2018.  

Evaporation plant in Prokhladnyy
OOO RIAL – Prokhladnyy, Kabardino – Balkaria

Vogelbusch was assigned by VetterTec to design a new evaporation plant for LLC RIAL’s existing DDGS production plant. LLC RIAL is a wheat processing plant in Russia for the production of potable alcohol with DDGS as a by-product. The Vogelbusch evaporation plant is used to concentrate the decanted wheat stillage and has...

Bioethanol Plant in Cedar Rapids
INGREDION (Penford) - Cedar Rapids, Iowa, USA

Penford Products Company successfully started up their state-of-the-art fuel ethanol facility in May 2008. The plant utilizes technology licensed by VOGELBUSCH USA Inc. and has a nameplate capacity of 450,000 liters per day. Corn hydrolysate from the company’s existing wet corn milling operation is used as feedstock. Tom Malkoski, Penford’s President...

Services

We license our alcohol technology and provide engineering services from initial process design through to the start-up of the plant:

Relevant processes

From the feedstock to the final product we offer all process steps for the production of alcohol: 

Project Development

ProductIdea1
How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant illustrating the steps to be taken from the initial product idea to the operational facility

MINDMAP Project Development
Services offered by Vogelbusch are marked with orange bars.

Questions? Check out our FAQs on the product pages

FAQ Neutral Alcohol Plant

FAQ Bioethanol Plant

Complete our design questionnaire to enable us to give a professional opinion on your project 

QUESTIONNAIRE Neutral Alcohol Plant

QUESTIONNAIRE Bioethanol Plant

Calculation of  bioethanol greenhouse gas emissions in Europe

BIOGRACE is a GHG calculation tool for biofuels in compliance with the emission saving requirments of the European Union

More information on bioethanol

Ethanol Facts - Production, use, sustainability and importance of ethanol as a renewable fuel - provided by ePURE

 

What our clients say...

"Based on the reconstruction according to the consulting by Vogelbusch, the rectification plant now shows fully satisfactory fine alcohol quality yield and performance."

Dr. Wilkening, KWST, Rectification Unit, Hannover, Germany

News

5 conferences

OUR CONFERENCE SCHEDULE
2022.02.17

Where to meet our experts

Contact us

VOGELBUSCH Biocommodities GmbH

Blechturmgasse 11
1051 Vienna, Austria

Tel +43 1 54 661-0
Fax +43 1 545 29 79
vienna@vogelbusch.com

VOGELBUSCH USA Inc.

1826 Snake River Road, Suite C
Katy, TX 77449, USA

Tel +1 713 461 7374
Fax +1 713 461 7377
houston@vogelbusch.com
www.vbusa.com

VOGELBUSCH Hong Kong Ltd.

Flat A, 6/F, Beauty Mansion,
69-71 Kimberley Road
Tsimshatsui, Kowloon
Hong Kong, PR China
Tel +852 2314 3030
Fax +852 2314 0369
hongkong@vogelbusch.com