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Alcohol Process Plants

Cutting edge technology for alcohol production plants.

Technology for Alcohol Production

Alcohol, also referred to as ethanol or ethyl alcohol, is a valuable base material for varied industries and is used as a solvent for many substances. Besides alcoholic beverages, it has applications in chemicals, pharmaceuticals and cosmetics, and is also used as a transport fuel additive.

On this page you can find out how ethanol is produced and how Vogelbusch can contribute to setting up an alcohol plant.

How is alcohol made?

By fermentation using yeast, alcohol is obtained from various agricultural materials that contain sugar, starch or cellulose. In additional process steps it is refined and concentrated to obtain the highest and purest possible quality.

Alcohol know-how and technology

Vogelbusch has introduced many ground-breaking improvements in alcohol plant design and offers first class, worldwide proven technology for every stage of alcohol production: from raw material preparation and fermentation through to subsequent separation by distillation, rectification and dehydration as well as by-product treatment and auxiliary installations.

We design complete greenfield installations and are also available to upgrade or revamp your existing plant to increase capacity, improve yield and/or product quality and save energy and water.

Your benefits at a glance

  • Highly specialized custom solutions
  • Expert for system integration of production units
  • Cost-effective, energy saving features throughout the plant
  • Surplus energy adds to power export generated from CHP
  • Experienced process provider for EPC project execution

Project Development

Project Development

How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant illustrating the steps to be taken from the initial product idea to the operational facility

MINDMAP Project Development
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Services offered by Vogelbusch are marked with orange bars.

Questions? Check out our FAQs on the product pages

FAQ Neutral Alcohol Plant

FAQ Bioethanol Plant

Complete our design questionnaire to enable us to give a professional opinion on your project

QUESTIONNAIRE Neutral Alcohol Plant (PDF, 61 KB)

QUESTIONNAIRE Bioethanol Plant (PDF, 61 KB)

Calculation of  bioethanol greenhouse gas emissions in Europe

BIOGRACE (external link, opens in a new tab)is a GHG calculation tool for biofuels in compliance with the emission saving requirments of the European Union

More information on bioethanol

Ethanol Facts (external link, opens in a new tab) – Production, use, sustainability and importance of ethanol as a renewable fuel – provided by ePURE

Showcase Projects

Additional Annex Distillery

CONFIDENTIAL CLIENT

VOGELBUSCH USA Inc. contributed to the existing ethanol plant an additional distillation unit (Annex Distillery) to produce high quality alcohols. It allows the plant to manufacture more than 216,000 liter…

Showcase Project
GNS plant in Liberal

GNS plant in Liberal

ARKALON CONESTOGA - Liberal, Kansas, USA

This is another facility that integrates a VOGELBUSCH Annex Distillery into an existing ethanol plant to produce high quality alcohols. It has a production capacity of 270,000 liter per day…

Showcase Project

Combined production of neutral alcohol and ethanol

Confidential Client, USA

VOGELBUSCH USA Inc. integrated an Annex Distillery into an existing fuel ethanol plant and supplied equipment for a molecular sieve unit to produce either 378,000 liter per day of Grain…

Showcase Project
Evaporation plant in Prokhladnyy

Evaporation plant in Prokhladnyy

OOO RIAL – Prokhladnyy, Kabardino – Balkaria

Vogelbusch was assigned by VetterTec to design a new evaporation plant for LLC RIAL’s existing DDGS production plant. LLC RIAL is a wheat processing plant in Russia for the production…

Showcase Project
Revamp of bioethanol plant in Vrdy

Revamp of bioethanol plant in Vrdy

ETHANOL ENERGY - Vrdy, Czech Republic

Following conceptual design studies for the reduction of the energy demand - and therefore CO2 emissions - Czech bioethanol producer Ethanol Energy assigned Vogelbusch with the basic design of the…

Showcase Project
DRD for bioethanol plant in Zhaodong

DRD for bioethanol plant in Zhaodong

COFCO Bioenergy - Zhaodong, PR China

Vogelbusch was employed by COFCO Bioenergy Zhaodong to build an energy efficient distillation, rectification and dehydration system with the aim to replace two existing old and energy intensive units. The…

Showcase Project
Ethanol dehydration in Sarpsborg

Ethanol dehydration in Sarpsborg

BORREGAARD - Sarpsborg, Norway

Borregaard replaced a decades old ethanol dehydration system by a state-of-the-art molecular sieve unit from Vogelbusch. The limited space in the biorefinery recommended a skid construction with minimum footprint. A…

Showcase Project
Bioethanol Plant in Beinheim

Bioethanol Plant in Beinheim

ROQUETTE - Beinheim, France

As part of a wet milling complex, this plant is designed to utilize wheat starch and optionally milled grain. It has a daily capacity of 400,000 liters of ethanol and…

Showcase Project
Distillation|Dehydration in Norrköping

Distillation|Dehydration in Norrköping

LANTMÄNNEN AGROETANOL - Norrköping, Sweden

The bioethanol plant of Lantmännen Agroetanol AB utilises process technology licensed by Vogelbusch for distillation and dehydration. The proprietary MultiPressure system considerably reduces the steam consumption compared to traditional distillation…

Showcase Project
„Based on the reconstruction according to the consulting by Vogelbusch, the rectification plant now shows fully satisfactory fine alcohol quality yield and performance."
Dr. Wilkening, KWST, Rectification Unit, Hannover, Germany