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Starch Sugar Process Plants

Unique expertise in all processes involved.

Technology for Starch Sweetener Production

Starch sugars are a group of starch derivatives, which find significant application as natural sweeteners in foodstuff and beverages or as components in other fields, for instance in pharmaceuticals and cosmetics. In the bioprocess industry, they serve as a substrate to manufacture fermentation products.

On this page you can find out how starch sugars are produced and how Vogelbusch can contribute to setting up a starch sweetener plant.

How are starch sugars made?

Starch is a carbohydrate, which is extracted from agricultural raw materials such as corn, wheat, sorghum (milo), cassava (tapioca) in a wet milling plant. The extract, starch milk, is treated in several steps to split up the sugar components that the starch molecules are made of. Depending on the desired sugar profile and functionality, the conversion conditions are selected, followed by a series of carefully adjusted purification processes and finishing for liquid and dried varieties.

Starch sugar know-how and technology

Our technology is based on the processing of starch milk. Vogelbusch has long experience with the conversion of starch by using dedicated enzymes (liquefaction and saccharification process). Downstream operations include product isolation, purification and concentration steps, which are based on the desired application.

We can also carry out customized cross integration of other technologies involved (dry milling, wet milling, by-product processing) with the facilities processing starch milk into sweeteners or other upgraded starch or fermentation products.

Your benefits at a glance

  • Thorough understanding of the processes involved
  • Options from simple to complex product line-up
  • Experience in integration of third party technologies
  • Complementing technologies available (alcohol, organic acids)

Project Development

Project Development

How to turn your idea into a modern industrial bioprocessing facility

Find some guidance for the development of a manufacturing plant, illustrating the steps to be taken from the initial product idea to the operational facility:

MINDMAP Project Development (image, opens in a larger view)
Services provided by Vogelbusch are marked with orange bars. 

Questions? Check out our FAQs on the product pages:

FAQ Glucose plant

FAQ HFS plant

FAQ Low-DE syrup plant

Complete our design questionnaire to enable us to give a professional opinion on your project: 

QUESTIONNAIRE Starch Sugar Plants (PDF, 72 KB)

Showcase Projects

Glucose plant for processing compex in Ishim

Glucose plant for processing compex in Ishim

AMINOSIB - Ishim, Tyumen Region, Russia

ZAO Agroholding «Yubileinii» sets up a wheat processing complex - AminoSib - in Ishim in the Tyumen Region. Vogelbusch has been assigned by the general contractor, Talmax Engineering s.r.o., with…

Showcase Project
Biotechnological Complex in Kaluga

Biotechnological Complex in Kaluga

BIOTECH ROSVA - Kaluga, Russia

The biotechnological complex put up by JSC «Biotech Rosva» uses wheat as a feedstock to produce speciality goods such as starch, gluten and various starch sugars, which are intended as…

Showcase Project
Glucose Plant for Processing Complex in Volgodonsk

Glucose Plant for Processing Complex in Volgodonsk

DONBIOTECH - Volgodonsk, Rostov Region, Russia

OOO «DonBioTech», a joint venture of Russian Varshavsky group and German industrial group Evonik, sets up a grain processing facility for the production of L-lysine from wheat. Vogelbusch has been…

Showcase Project
„The plant, which was commissioned in the spring of 2005, is outstanding thanks to its efficient continuous fermentation method coupled with an integrated, optimized energy concept."
Press Release 1.9.2006, Südzucker AG, Bioethanol Plant, Zeitz, Germany